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Case Study

National warehouse network reconfiguration strategy

Segment: Utilities

Solutions: Optimization Technology / Operational Strategy

Client

  • One of the largest power sector companies in Latin America and a leader in electricity generation and transmission in Brazil.

 

  • The company is responsible for more than 20% of Brazil's installed capacity. And more than 90% of its capacity comes from sources with low greenhouse gas emissions.

 

  • The company's shares are listed on the Brazilian stock exchange, with a market value on the order of R$170 billion (recent data).

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Challenges

  • The project aimed to assess alternative configurations for the company's logistics network, integrating warehouses, routes, and transport of MRO materials, as well as inventory and disposal policies.

 

  • The need to raise the service level of warehouses and ensure regulatory compliance in the Brazilian electric sector highlighted the importance of optimizing inventory positioning.

Our Approach

  • Development of a customized optimization model in AIMMS® software, representing current and alternative logistics flows within the MRO item fulfillment network, to identify the best flows for meeting demand.

  • Estimation of costs and timelines for implementing the chosen strategy and development of the implementation plan for the proposed improvements, focusing on the feasibility and effectiveness of the solutions.

Results

  • Potential to reduce storage and transportation logistics costs by up to 20%.

  • Reduced other indirect costs (procurement, tax, among others) by approximately 13%.

  • Potential to reduce headcount by ~6% and decommission approximately 30% of storage facilities.

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